This batter mixing system constitutes of: batter mixing tank and batter storage tank and pumps and fittings for transferring batter.
Two tanks and pump design for alternate mixing,the mixer insde is dpecical design form us which reduce the mixing time to 5minutes per batch for the machine.
In the wafer line, there is wastage from the cutting and other process that a Smashing machine minimize the overall wastage of wafer baking system that is about 2%.
A Smashing equipment is used to grind the discarded wafer in to a reusable form. The ground material can be used as additive cream depending on the requirement. The smashing or grinding machine is constructed out of Stainless Steel material to maintain hygiene of the reusable products.
It has automatic scram logics if the top lid open it will automatic stop as safe device.
The wafer baking oven is the key ponit of the whole wafer processing used on forming and baking the full wafer sheet.
The Hdmi and PLC system by Siemens to controling the speed and the qulaity of the wafer batter,so the batter will be uniformity into each palte and with no surface defects of the final wafer sheet.And two of the molds will closed togther to flat the batter into one sheet which can be both side of the rollet on one sheet.
This wafer oven constitutes wafer mold plate,LPG gas baking oven & autoamtic demolding system.
Baking oven can be Electial type or Natural gas type,temperture range form 0-210oC.
The Natural gas oven burner like a triangle-type and Germany/Italian brand to ensure the temperture of each wafer mold temperture evenly and uniformity with no surface defects and coloring evenly .
The baking plate qualtiy will have different capacities for customers’ options form 27/39/45/41/63/75/87 plats.
A Wafer Connecting Machine conveys the baked wafer sheets to the coolling tower.
Two brushes under the machine will cleans the wafer plate surface at the same time. Its smooth handling makes sure the hot wafer sheets that comes out of the baking oven will not be damaged and smoothly.
After baking the wafer sheet a wafer cooler tower will move the wafer in to a natural cooling tower and ease the pressure of the wafer sheet.
The cooling tower provides natural air cooling for wafer sheet before going to cream spreading, lower temperature prevents wafer sheets become crunchy, avoid damage in the process of creaming.
The sheet can also be cool inside a chiller cooling tunnels depend on the factory temperture and capacity.
This 3-5 minutes of cooling will effect the teast of crispy texture and shelf life after the cream process.
The frame and covers are all by stainless steel as well as the chains which not contact food parts also made by stainless steel.
After cooling two photoelectric switches located on wafter sheet picking system will detect whether wafer sheets are broken or with corners, it will automatically collect defect wafers by sending them down to the collecttion place,and the complete
ones will transfer to the Cream Spreading Machine.
We will offer turn-key solution form cream mixing to cooling.
A：Cream mixer
Two stialess steel roller will reverse stir and mixing the cream with SEW/ABB Eurodrive Gear Motor and Heating & Cooling jacket.
The heating & cooling jacket will help mixing the cream with different temperture and season,the cooling jacket with watertight test before assembing.
It has automatic scram logics if the top lid open it will automatic stop as safe device.
B：Cream spreading & Laminating
This machine is used for wafer cream spreading, the
equipment is suitable for a variety of materials, (such as cream, chocolate, cheese sauce). Cream roller smears cream evenly on the wafer surface. Cream thickness could be adjustable and the cream hopper has a heating device, keeping the cream temperature. (2-3 creaming heads could be chosen as per client’s demand)
The Laminating machine is an important piece of machine in the wafer line that determines the number of wafer sheets and cream layers that should be made. This machine has functions such as: applying a cream layer to the pre-cooled wafer sheets, drawing evenly the cream layer and making the book of wafers sheets with a different layer of cream and sheets, then applying slight pressure to hold the wafer/cream together. Numbers of cream layers and wafer layers can be adjusted as required to the count of 3-7 layers. The machine will count them automatically according to the adjustment made. There is a device of controls temperature automatically and constantly on the roller of filler. The layer thickness can be adjustable too.
A：Vertical cooling tower
Before cutting the big wafer sheet in to small pieses will need a cooling system to cool the layed wafer sheet. With this cooling system the layerd wafer book will be more easy to cut and better cutting quality, taste and shelf life.
It Adopts refrigeration compressors which to cool the layed wafer sheet 13ºC to 15ºC inside. In order to keep the air quality, each in-out of cold air has a filter mesh to filter the impurity in the air.
B: Cutting system
One Vertical and one horizontal wire cutting machine will help cut the cooled wafer book into small pieces in a second.
Cutting machine adopts PLC program control automation
and goes well with cutting conveyors. Easy to change the
cutters. The cutting layer is optional and adjustable.
Cutting channel using glass as Visual window and shield as safety
protection.
After this process the wafer are ready to pack to go to enrober to have chocolate layer on the surface.
Q: What is the difference between hard biscuit and soft biscuit?
A: Normally the hard biscuit needs cutting to different shape, the soft biscuit needs printing the different logo or pattern.
Q: Can the machine make different biscuits?
A: Yes, of course. We can provide the different molds, or make customized molds.
Q: How many pcs can the machine line produce per hour?
A: It depends on the capacity as you need.
Q: Can the machine make hard biscuit and soft biscuit in the same time?
A: No, our rotary forming machine is movable with wheels. You just need to change machine when you make the different type biscuits.
Q: Can you offer the formula?
A: Yes, of course. We will provide the formula for each customer.
Q: If I order now, how long I can get the machine?
A: For the smallest machine, it takes 15-30days. For the exact lead time, it is better to check before your order.
Q: What is the baking time for biscuit?
A: Normally it depends on the biscuit thickness, tunnel oven length and baking speed.
Q: What are the baking solutions you can offer?
A: We can provide gas oven, electric oven, diesel oven, hybrid oven, etc.
Q：Can the soft biscuit machine make hard biscuit?
A: No, they need different rotary forming machine.
Q：If I want to make both soft and hard biscuit which machine should I use？
A: We can provide the whole line to make both biscuits for you.
Real factory not trading company
Let’s have a factory tour, then you will see.
Professional
Our factory has more than 40 years machine manufacturing experience.
There are 12 drawing designers and 20 professional engineers which can offer your technical support anytime and anywhere.
Reliability
Modern factory has more than 200 workers.
Strict quality control system, advanced Germany standard
Machining CNC center provide precise technology process to handle every detail of each machine.
Our professional engineer team offer you the best plan according to your requirements.
High Quality
Machines All machine made in GMP standard factory.
We have the CNC center to keep the machine precious
All machine use SUS304 and sandblasting surface coating handling
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