- German design team drawings
- Double roller for Rotary Molder with printing and cutting
- Automatic deviation correction of the conveying system
- More adjustable dough thickness
- Low damage rate, effectively preventing the waste of raw materials
- The oven has 2-5 temperature zones, which is more convenient to adjust
- New oven cycle design, more energy saving
- Natural thermal insulation material, care for the health of users
- Over 20 engineers with many overseas installation experience
- Formula available for each customer
- Quick lead time
- Technology supporting online within 24 hours
- Annual maintenance
- All the electric parts are using the international brands for longer life
- Design with fully automatic/semi-automatic based on your budget
- Design layout according to customers factory space
- Provide customized shapes for different biscuit molds
- R-shapes bending and waterproof sandblasting coating for longer usage
- Electrical parts with international brands for longer service life
- Warning signs of hidden parts and protection for safely using
- Temperature control separately
- Under CE certificate, and reaching to the GMP standards
The horizontal mixer is the most common mixer suitable for both hard and soft dough types.
Thorough mixing is assured by the unique shaftless blade design and single-arm or double are available, With continuously variable mixing speed inside the program gives rapid dough development with good dispersion and minimal damage of inclusions.
Vertical mixer especially for 2nd fermentation dough with a strong stirring rod with VFD controlled according to different requirements.With turnover tanks for convenience of the production.
Dough transfer & elevator for continues running without any manual to transfer.
After mixing, dough is fed into a sheeter, which forms a compacted sheet of constant thickness and density. The sheeter ensures a consistent and even sheet is fed to the gauge rolls. The dough is gauged to the required thickness, relaxed, and then embossed and cut before passing into the oven. The scrap lattice is returned to the sheeter for reprocessing.
Persheeter usually used on hard biscuit machine with three or four rollers before the laminator or guage roller.
Laminating was imitation by manual fold process but with better effect,each layer of the dough is same thickness & distance by the cutting type laminator.
Though 3-4 Guage Rollers the dough sheet thinkness is gradually reduced to required thinkness.
The thinkness of the dough sheet can be precisely displayed and controlled the minimum error.
Out Rotary cutter has a pair of engraved die rolls to emboss then
cut pieces from the continuous sheet of dough received from the gauge rolls.
The rotary cutter also features a rapid bypass function that avoids
problems from an imperfect dough sheet by enabling it to be diverted to
the scrap lift for reprocessing at the touch of a button.And a rubber rollers use pneumatically controller under the forming rollers.
As the cut pieces are passed to the oven for baking, the scrap lattice is returned to the laminator or sheeter for reintegration into the fresh sheet evenly to reduce the effect of the dry dough.
Rotary moulder is the first choice if customer want to produce soft dough biscuits,the soft biscuits form the rotary moulder will have a somooth surface and clear shape compare to other cookies forming machine.
Your logo or deigns can be clearly expressed on the cookies biscuits and the minimum cookie thickness can be less than 5mm.
Our Rotary moulder with three independent drives for forcing roll, moulding roll and conveyor. It equips with the adjustments of the pressure of the rubber roll, the position of the forcing roll and the position of the scraper that reduce waste by fully supporting the dough sheet throughout the process.
Repeatable precision is matched by low operating costs, with labour and maintenance kept to an absolute minimum.
Gas oven-Direct Fired Oven
The working principle is gas ribbon burners fitted directly into the baking chamber. Various burner types makes it possible to make a unique baking profile for every product.
The burner controls are split in top and bottom heat and in more zones.
Direct combustion burner usually consists of 2 ~ 5 temperature zones.It is mainly composed of combustion system, burner frame, burner chamber, insulation layer, exterior hanging plate, observation window, blasting silo, exhaust system and other major components and a number of mesh belt roller.At the same time, it is equipped with electronic control system.
Hot Air Circulation Oven
Convection (indirect) type
The working principle is indirect air impingement, an optimization of the well known convection principle. The heat from the gas burner is exchanged in the heat exchange above the baking chamber. The baking air is not mixed with the combustion air. Direct Impingement ovens are also available, where combustion air is circulated in the baking chamber.
Far infrared heating
The working principle is by the far infrared heating element their arrangement and control make the heating uniform,there is an exhaust system to collect the steam and exhaust.
The whole machine is usually composed of 2 ~ 4 temperature zones, each temperature zone is composed of burner frame, furnace, exhaust system and observation window and other main components;
A number of rollers are arranged in the burner and below the burner to support the conveyor belt, a number of far infrared heating elements are distributed on the lower part of the conveyor belt, and the upper and lower parts of the burner are filled with insulation materials to increase the thermal insulation effect.
The burner body is made of high quality carbon structural steel, the shell is made of stainless steel, and the burner is filled with refractory fiber products for heat preservation.
The oil sprayer machine can spray oil to the baked biscuits so that biscuits can get a beautiful and attractive color. It is indispensable ideal equipment to improve the grade of biscuits for processing various shapes of crisp and tough biscuits.
It is by oil splitter transfers oil through tubing to the oil spinner then the spinner motor drives the spinner to spray oil at a high speed centrifugal oil wheel to get fine mist on the biscuits and the amount of oil can be adjusted.
Inside the oil sprayer machine, it is a completely confined space.
When the sprayer works, the left oil is twill be vacuumed by two fans at the left and right and back into the oil tank again to circulate, it is a read machine not only save energy conservation but also won’t pollute the workshop environment.
Q: What is the difference between hard biscuit and soft biscuit?
A: Normally the hard biscuit needs cutting to different shape, the soft biscuit needs printing the different logo or pattern.
Q: Can the machine make different biscuits?
A: Yes, of course. We can provide the different molds, or make customized molds.
Q: How many pcs can the machine line produce per hour?
A: It depends on the capacity as you need.
Q: Can the machine make hard biscuit and soft biscuit in the same time?
A: No, our rotary forming machine is movable with wheels. You just need to change machine when you make the different type biscuits.
Q: Can you offer the formula?
A: Yes, of course. We will provide the formula for each customer.
Q: If I order now, how long I can get the machine?
A: For the smallest machine, it takes 15-30days. For the exact lead time, it is better to check before your order.
Q: What is the baking time for biscuit?
A: Normally it depends on the biscuit thickness, tunnel oven length and baking speed.
Q: What are the baking solutions you can offer?
A: We can provide gas oven, electric oven, diesel oven, hybrid oven, etc.
Q：Can the soft biscuit machine make hard biscuit?
A: No, they need different rotary forming machine.
Q：If I want to make both soft and hard biscuit which machine should I use？
A: We can provide the whole line to make both biscuits for you.
Real factory not trading company
Let’s have a factory tour, then you will see.
Our factory has more than 40 years machine manufacturing experience.
There are 12 drawing designers and 20 professional engineers which can offer your technical support anytime and anywhere.
Modern factory has more than 200 workers.
Strict quality control system, advanced Germany standard
Machining CNC center provide precise technology process to handle every detail of each machine.
Our professional engineer team offer you the best plan according to your requirements.
Machines All machine made in GMP standard factory.
We have the CNC center to keep the machine precious
All machine use SUS304 and sandblasting surface coating handling