How is Stick Biscuit Manufactured in Factory?

When it comes to making a stick biscuit, a few factors are critical for the production process to run smoothly. First, you must identify the components and parts of a stick biscuit factory. You should be able to identify the types of materials used in manufacturing, including the ingredients. For example, this article discusses the importance of the Baking oven, Forming lines, and Sulfur dioxide. If you know how these components are manufactured, then you’ll be able to control their quality.

Forming lines

A factory has various forms of automatic stick biscuit machine and can recommend suitable equipment according to different scales. The factory ensures high-quality production at affordable prices. The factory offers two types of forming lines for stick biscuits. These two lines are universal and operate on the same oven. The equipment from UTF GROUP is highly compatible with those from other manufacturers. It is also possible to upgrade your production line by part or entirely.

Baking oven

How do stick biscuits get their colour? This process involves a series of physical and chemical changes to the biscuit dough. Water in dough pieces is a significant component of biscuit dough and plays a vital role in the texture and structure of the final product. It hydrates protein and allows gluten to form. It also allows starch granules to swell and gelatinise. During baking, the temperature of the oven and humidity of the surrounding air contribute to the colour and flavour development.

Sulfur dioxide

In factories, some additives are used in the production process. These additives can help reduce costs and improve the quality of the products. However, when they are used in excess, the biscuits might cause harm to the health of consumers. It is recommended that biscuit production enterprises strengthen self-discipline and strictly follow national laws. If they are using excessive additives, they should replace it with biological enzyme preparations. The cost of these preparations is relatively high, but they can significantly cut production costs.

Flour

Flour is a basic ingredient that binds fat and moisture in a dough. It’s also a key element in stick biscuits. Butter should be cold and preferably unsalted. When adding it to the dough, make sure it’s grateable so that it can be fully incorporated into the flour. This will make the biscuits softer and with fewer air bubbles.

Ingredients

You can find a variety of flavors of stick biscuits in the Japanese market. Some are sweetened with almonds, while others contain a combination of sesame seeds, sugar, and malt extract. Many are gluten-free, too. Some contain dairy products. The ingredients of stick biscuits made in factories vary. Here are the main ingredients of stick biscuits manufactured in factories. The manufacturer of your biscuit should be able to tell you whether a particular brand is halal.

Automated cookie and biscuit systems

Automation can help manufacturers comply with hygienic standards and minimise human contact with the product. These systems can be highly flexible and easily maintained. Their open machine design ensures that there are fewer areas for food to collect and therefore less risk of contamination. Furthermore, by making use of automated systems, production can be increased while uptime is increased. The benefits of automation are numerous and include increased efficiency, reduced costs, and higher productivity.

Problems with foreign matter mixing

Regardless of the type of food that you make, problems with foreign matter mixing in stick biscuit factories are inevitable. While some of these materials can be harmful, most are simply disgusting. However, if you do not monitor your production process, you may find yourself liable for a criminal offense, or at the very least, bad publicity. Thankfully, there are some simple steps you can take to minimize the risk.