There are several parts that are required for making stick biscuits in a factory. You should know which materials, ingredients, and equipment are used for production of this snack. We will discuss the importance of Baking oven, Forming lines, and Sulfur dioxide in the production of stick biscuits. This article explains how these equipments work. The next part of this article discusses the ingredients used to make this snack.
Ingredients
There are several types of stick biscuits. Some are soft, while others are more sturdily-made. Whether you are making your own or buying it from the supermarket, it is important to know what goes into them. Below is a list of the most common ingredients used in these biscuits. They are made with enriched white wheat flour and contain NIACIN, iron as ferrous sulfate, thiamine mononitrate, riboflavin, and riboflavin. Ingredients such as sugar and water are used in the biscuit making process, but not excessively so.
In order to make flavored biscuit sticks, you can use lemon juice and zest. Alternatively, you can add orange juice or glaze to your biscuit sticks after they have been baked. Either way, you’ll be able to enjoy a delightfully sweet and savoury snack. Once you’ve mastered the basics, you can experiment with other flavors! Depending on your preferences, you can even add chocolate and vanilla to your biscuit sticks.
Forming lines
The cutting phase is a key element in the manufacturing process. The aim is to create a sheet of dough that has a desired shape. The dough must be firmly adhered to the cutter or cutting web during the process. Over-adherence can cause problems for the baker as the sheet can distort when transferred to the oven band or the next conveyor. The following steps outline the process involved in forming stick biscuits.
A general hard dough biscuit production line consists of a material dosing machine, a vertical dough mixer, a laminator, gauge rolls, rotary cutters, and a separate machine for shaping the dough. The machine also has temperature control and packaging systems. It can produce all types of stick biscuits. The final product will be packaged into individual packagings. In addition, it will be shipped via a conveyor to a packing machine or stored in a freezer.
Baking oven
There are many steps involved in the manufacturing process of biscuits. The first step involves creating a dough piece. The dough piece needs to be moist and flexible. At ambient temperatures, moisture condenses on the surface of the dough and releases latent heat. As the temperature increases, these bubbles will expand causing the biscuit to gain volume. As the dough piece bakes, the hydrated starch molecules begin to gel at 50degC and 60degC. However, the amount of water in biscuits is rarely high enough to completely gelatinise the starch. This process is not complete if the dough piece is too short. The final stage involves colouring.
In a factory, the biscuits are baked until the dough is firm enough to form the layers of flaky crust. They are then cut using biscuit cutters that are straight down and do not twist. This prevents the biscuits from rising too high. Once the biscuits are cut, place them on a parchment-lined baking sheet. The biscuits will rise even more when they touch. The process is repeated as needed to ensure the flakiness of the biscuits.
Flour
Stick biscuits are made from flour. The more flour you use, the tougher your biscuit will be. Use a pastry blender to cut the butter into the flour to create a lumpy meal consistency. Other bakers rub the chunks of fat into the flour. Whatever method you use, remember to add enough flour to form a stiff dough. This is essential in achieving the right consistency. Also, don’t forget to add an egg.
Before baking, line a baking sheet with parchment paper. Do not overcrowd the baking sheet, as the biscuits will expand in the oven. Place biscuits close to each other so that the dough can evenly distribute itself. Once baked, brush the biscuits with melted butter and serve. If you’d rather store leftover biscuits, you can reheat them in the oven for five minutes. Flour is used to make stick biscuits
Malt extract
A new method of making malt extract is disclosed for the production of a translucent brown color in products such as carbonated drinks and acidic products. This new method is easy to manufacture and reduces particle size to 0.9 mm. Moreover, the malt extract can be used to color acidic foods without insolubilization. Its use in stick biscuit manufacturing will provide a significant contribution to the growth of the industry.
In addition to its colorant properties, malt extract is also a highly effective food additive. It has a pH of 2 to six and exhibits good stability. In the stick biscuit manufacturing process, it is widely used as a flavoring agent. However, some food manufacturers do not use it for its flavoring properties. The extracts are used for a limited number of applications. The food industry has yet to come up with a clear advantage for using malt extract in stick biscuit manufacturing.
