How is Cubes Biscuit Manufactured in Factory?

You may be wondering how is cubes biscuit manufactured in a factory. There are three basic ingredients used in biscuit production: fat, flour, and sugar. Let’s take a closer look at each one to learn how they are processed. Butter is used for the most popular types, but other types are also made. In addition, palm oil and mid-fraction are also used. The process of making cubes includes many steps, and you’ll learn about how each of these elements is processed.

Butter

When we buy these delicious Japanese-style biscuits, we don’t necessarily think about how they’re made. But it is actually quite easy to learn how cubes biscuits are manufactured in factory settings. To make these delightful treats, the dough ingredients need to be mixed in the right proportions. The process involves four distinct stages. First, the ingredients are put into large mixers. Then, they are mixed together. Temperature also plays a major role.

Palm oil

In many aspects of cubes biscuit manufacturing, fat plays an important role. Fats play several important roles in achieving desirable textural properties. Among these functions, the type of oil is of critical importance. A biscuit produced with a higher amount of solid fat oil has a higher breaking strength but this was not detected by a sensory panel. A scan of the dough’s internal microstructure using scanning electron microscopy showed that a biscuit produced with palm mid-fraction had an open microstructure with heterogeneous air cells. Knowledge of the critical properties of different fats and oils can help bakers make sound decisions.

Palm mid-fraction

Palm olein is the primary commodity and is formed in high proportions in one process. Palm oil fractionation is a process that produces olein IV 56-59 (also known as super olein), which is a relatively stable feedstock and provides a stable and low-cost base for medium and high-melting palm products. In the factory, palm oil fractionation is carried out by separating the fatty acids into two different phases – the stearin phase and the olein phase. The olein phase has a single broad peak and the sharpness is directly proportional to the iodine value.

Liquid fat

How are liquid fat cubes biscuits made? It is a process where two ingredients – soybean oil and interesterified soybean fat – are combined. The resulting mixture is highly sweet, which contributes to the soft and moist feel of the biscuit. Then, the mixture is neutralized with soda. This process produces a thick, syrupy product that contains around 80% solids.

SEM images of internal cross-sectional area

Using a FIB-SEM technique, SEM imaging of a sample can be carried out in-situ. In contrast to conventional FIB-SEM, which involves horizontally aligning the SEM and FIB instruments at an angle of 54 degrees, vertical irradiation of a sample with a SEM provides better imaging performance. The resulting SEM images are highly contrasted and offer greater dimensional accuracy than conventional SEM techniques.

Instrumental methods of texture measurement

In the food industry, rheological properties and stress-strain relationships are key to measuring texture. Instruments measure force, distance, time, energy, ratios and several other units. The most common type of instrument is the force measuring machine, which measures force in a continuous way. Other types of instruments are available for assessing other physical properties, such as tensile strength, compressive strength and compressive stiffness.

Smell of biscuits

Smell of cubes biscuits is a trademark of the baking industry. Many people prefer the crispy exterior of these biscuits to the spongy interior, making them a favourite among consumers. As such, the aroma of cubes biscuits is an essential part of the factory environment. Biscuits are not as easy to make as bread, and they are quicker to make. However, this doesn’t mean they have to be bland. Unlike bread, which has three eighths water starch, biscuits have no such problem.