how is chocolate biscuit manufactured in factory

Do you know how chocolate biscuit is made? This article will give you an insight into the process of chocolate biscuit manufacturing, including ingredients, baking, and sandwiching. If you’re new to this topic, keep reading. You’ll learn the basic steps and even learn a few recipes in the process. Once you know how biscuits are made, you’ll have an idea of what to look for in a tasty treat.

Process of making chocolate biscuits

There are four steps in the process of making chocolate biscuits. The dough is prepared in large mixing vessels. Each ingredient is mixed in the right proportions. Once the ingredients are mixed together, the dough is put in a baking chamber. The temperature of the baking chamber and the biscuits influence the mixture. It takes several hours to prepare one batch of biscuits. The final biscuits need to be golden brown in colour or dark chocolate.

After the dough is made, the starch granules are soaked with water and expand rapidly. This expands the dough, causing a noticeable volume increase during baking. At around 60oC, the starch molecules begin to gelatinise. This process is rarely complete, since biscuits with relatively little water do not have enough water to fully gelatinise the starch. However, at 70oC, the pieces of dough are well-formed and stable. The final baking temperature may be up to 95degC.


Chocolate biscuits are a staple part of any snack menu and one of the most popular types of sweet treat. However, many of us don’t realize that we’re eating them. You may wonder how they’re made and what goes into them. Here’s a look at one factory’s manufacturing process. This process begins with weighing the ingredients and storing them in bulk. Then a worker manning a mixer controls the amount of each ingredient in the dough. It takes 18 minutes for one mixer to mix up the dough and produce 600kg of baked goods. After it’s mixed, the dough drops on to a laminator machine that rolls the dough into thin sheets which are cut and stacked on top of one another.

The process of making chocolate biscuits starts with cocoa powder, butter, and sugar. Depending on the flavor you prefer, the chocolate may be milk or dark in color. The chocolate doesn’t melt during the baking process, so you can add nuts or other toppings to enhance the flavor. To keep chocolate biscuits fresh, store them in an airtight container. These biscuits are a quick source of carbohydrate and will keep you full for a while. Whole-wheat biscuits and those made from oats or whole wheat flour are also nutritious and high in B-complex vitamins. But keep in mind that chocolate biscuits should only be eaten in moderation.

Baking process

The entire production line of a factory involves several stages. These stages include the preparation of dough, extrusion, folding and sheeting. The final step in the production process is the baking process. This step takes place in an oven which is a massive coal, gas or electricity heated oven. After baking, the biscuits are transferred to a conveyor to cool. Samples are collected to check the quality of the biscuits. Afterwards, these biscuits are packaged and displayed on the retail shelves.

During the first phase of the baking process, the surface of the biscuit must remain moist and flexible. At ambient temperatures, moisture condenses on the dough piece, releasing latent heat that contributes to raising the temperature. The process of baking a biscuit involves a combination of physical and chemical changes. These processes may overlap. In the first half of the oven, structure and texture are formed. The middle is used to remove moisture. The final stage involves colouring the biscuit.

Sandwiching process

The process of making a chocolate biscuit involves the mixing of ingredients in a mixer. These ingredients are mixed according to their type, quantity and temperature. They are also subjected to several steps that vary the final product. The cream, for example, can be half-covered or completely covered, depending on the biscuit variety. The biscuits’ final colour is determined by the level of ammonium bicarbonate and the degree of browning or darkness.

The cream used in making sandwich shells is generally of a density that varies from 0.75 to 1.15g/cc. These creams are typically used in depositor type machines, while creamless biscuits are usually processed using a wire-cut extruder. The cream and sugar in sandwich shells must be a precise weight to avoid biscuits falling apart, which could distort the final product’s shape.

Packaging process

Packaging is a key part of the chocolate industry. It should be appealing to consumers and informative at the same time. For instance, chocolate packaging should include information on the ingredients and nutritional value. People are more aware than ever of the amount of sugar and additives in food products. They want to know the source of the chocolate and where it is made. They also want to know where the company is located and how they can find out more about the products.

Packaging for confectionery products poses unique challenges. A good example is how to reduce waste material in the production of boxes. While the packaging itself can have many benefits, the packaging process should also contribute to sustainability. Packaging should be flexible enough to accommodate different types of products and be durable enough to endure the elements of time. In addition, it should also be as attractive as the product itself. As chocolate biscuits are so popular, it is crucial to make them look appealing to consumers.

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